China's machine tool industry's leap forward

In the past 30 years, China's machine tool industry has established a large-scale and relatively complete system through hard work, laying a favorable technical foundation and possessing considerable market competitiveness. Since the beginning of the 21st century, under the correct leadership of the central authorities and the support of all parties, we have actively fought through the whole industry and achieved leapfrog development.
On the whole, China's machine tool industry has entered the world's first phalanx and entered the forefront of the world. Now I will give a preliminary summary of the basic experience of China's machine tool industry in achieving leapfrog development.

The research and development system plays a key role
The product research and development strength of China's machine tool industry consists of three parts, namely the enterprise's research and development base, the research department of higher education institutions and the specially set up research institutions (seven institutes and one hospital). The nature of the former two is similar to that of foreign machine tool industry developed countries. Only a few countries and regions take a similar approach. These three aspects of research and development strength contribute to the development of the machine tool industry from different angles.
There are many examples of the company's R&D bases for product innovation and performance upgrades: such as the high-efficiency CNC seven-coordinate six-coupling worm-type grinding wheel grinding machine developed by Qinchuan Machine Tool Group Technology Research Institute in 2002, reaching the world advanced level and filling the international The blank of the above specifications; the CNC high-precision super heavy-duty roll grinder developed by the National Machine Center of Shanghai Machine Tool Plant and Xianfeng Machine Tool Plant has entered the world's advanced ranks. Shenyang, Dalian, Qiyi, Qier, Jier, Guangyang, etc. all have their own R&D institutions with strength.
The research team of colleges and universities is known for its basic common technology, cutting-edge technology and software technology. In addition to the research results obtained by the self-contained system, it also combines with the enterprise to develop products, complementing each other's advantages, and achieving the achievements of cutting-edge technology products such as virtual axis (parallel) machine tools. . In addition, the establishment of production and operation companies in colleges and universities, the conversion of special excellent scientific research results into machine tool products may be a special way in the world's machine tool industry. The spiral bevel gear grinding machine developed by Central South University to achieve the world's advanced technology, Huazhong Science and Technology University The rapid prototyping technologies of Tsinghua and Xi'an Jiaotong University are all developed directly from the market.
The independent research unit in China's machine tool industry has been undertaking basic common research and development work, and has the advantage of integrating and developing top-level products with a number of basic common technologies. After the reform of the scientific research system, it has the nature of science and technology-oriented enterprises, and its vitality is enhanced. The nanotechnology machine tools of the Beijing Machine Tool Research Institute are examples of China's R&D capabilities.
The research and development capability is embodied in the special milling machine for the special passengers, the special milling machine for the Shenzhou manned spacecraft combustion chamber, the special high-travel vertical car for nuclear power boiler processing, and the special equipment for processing the world's largest caliber large-field astronomical telescope parts. I have submitted a satisfactory answer.
As a field of machine tool technology for manufacturing and processing, in recent years, the revolutionary technology has been the first to introduce the emergence of parallel structure (virtual axis) machine tools and the rapid prototyping technology.
Parallel machine tools In the early 1990s, Ingersoll USA appeared on the US International Machine Tool Show in the form of commodities, and several machine tool companies or universities in Sweden, France, Japan, Russia, Poland, and South Korea. The research institutes proposed different types of experimental products, which were similar to each other. After entering the small-volume commodity market, the Swedish Nias company was more prominent. The American Cincinnati Company, the German DMG, and the Shenyang Machine Tool Group used this principle in the traditional horizontal é•—On the basic structure of the milling machine, the multi-coordinate linkage action of the spindle components is realized, which has another novelty.
China's scientific and technological circles, especially the scientific research groups of universities, have made breakthroughs in innovation within a few years, and entered the research field of parallel-structured machine tools (such as Harbin Institute of Technology - Haliang, Tianjin University - Tianjin No. 1 Plant, Tsinghua University - Dalian Machine Tool Group, Tsinghua University-Kunming Machine Tool Plant, Qinchuan and Northwest Polytechnic, combined with the use of series-parallel structure in combination with different uses, to achieve specialized processing. The hybrid structure machine tool developed by Tsinghua University-Qiqihar Second Machine Tool Group has been officially identified as China's original creation. It has been put on the China International Machine Tool Exhibition and used in the manufacturing of hydropower equipment of Harbin Electric Machinery Factory. It shows the sharpness of China's cutting-edge technology in machine tools and the basic strength of hardware and software.
Based on the six-bar parallel machine tool developed by Harbin Institute of Technology (four batches for the production of four blades for the processing of blades in Harbin Steam Turbine Works), Haliang Group recently cooperated with the Swedish EXECHON company to develop the latest parallel machine tool with three-bar structure. It has a wider application range and is suitable for the processing of ultra-long and large workpieces in the aerospace locomotive industry, small parts, wings and cabins.
Rapid prototyping technology is a great change in the processing principle that has appeared in the past ten years. Unlike the long-distance processing method of removing materials (cutting, punching and shearing), rapid prototyping technology actually deviates from traditional processing methods. In contrast, a method of material build-up (or additive manufacturing method) to manufacture a workpiece is used to shorten the product for the manufacture of prototype workpieces (ie, design concepts are quickly made into solids to verify the feasibility of the design). The trial production cycle is revolutionary, and it is the product of the organic combination of material science, computer software technology, and high-precision hardware technology. There are not many countries in the world that have mastered this technology, and China has its own intellectual property rights technology and products. The more prominent ones are Huazhong University of Science and Technology, Tsinghua University, Xi'an Jiaotong University, Beijing Science and Technology University, North University of China, Daheng Company of the Academy of Sciences, and several A private technology-led enterprise. Over 100 units of products with different principles of layered solid manufacturing (LOM), fused deposition forming (FDM), ultraviolet laser curing (SLA), laser selective sintering (SLS), and metal powder injection molding (MIM) The market entered the world's first ranks and exported technology to Singapore. It is especially suitable for the prototype construction and small batch production of special structural shapes and special material parts in the aerospace industry.
Machine tool industry design technology is a new technology integrating ergonomics, environmental art and computer-aided design technology. In order to improve the competitiveness of machine tool products, China has set up a numerical control machine tool design research center in Hunan University, which is worldwide. It is also a relatively unique approach. This center has a first-class human-machine laboratory for human factors and humanized design research. It is a dozens of dozens of important machine tool manufacturers such as Beiyi, Shenyi, Jiyi, Great Wall and Polygon. The products are designed to create a unique personality recognition style, and have achieved remarkable results in the market. Users generally reflect the direct sense of the machine tools in China, and have successively made several steps. The appearance of excellent products has a sense of the times and practicality and is welcomed by the market. . The “Knowledge-based Intelligent Auxiliary Network Collaborative Design System” developed by this research center includes the machine tool outer cover modeling library and the machine tool humanity technical knowledge base. The service system established on the international Internet platform is coordinated and parallel. The whole process of the development of the whole machine tool product, as an extension of the design resources of the enterprise, is oriented to the machine tool industry.
Nano-machining and sub-micron processing technology and equipment are the forefront of modern ultra-high precision technology. Beijing Machine Tool Research Institute has won several commanding heights and applied to nuclear fusion and IT industry. Several products put into the market have reached the world's leading level. Harbin Institute of Technology has carried out a series of related basic scientific research work to pave the way for further development.
The above-mentioned various explorations at the forefront of technology have achieved results, not only indicating that the innovative thinking of science and technology in China's machine tool industry is active, but also reflects the extraordinary strength and achievements. This is the late development of China's machine tool industry to participate in market competition and seize the world's technological commanding heights. The advantage lies.

Extensive application of information technology
The continuous improvement of modern management and the application of information technology have become the key link for the world's manufacturing industry to enhance the core competitiveness of enterprises. For manufacturing enterprises, information technology is an extremely effective means of improving the economic efficiency of enterprises. Its technical framework is mainly computer-aided technology and network technology. Compared with the world's machine tool industry developed countries, China's machine tool industry is not too late, the pace is not slow, and the application effect is obvious.
The most basic and fastest practical part of computer-aided technology is computer-aided design; from two-dimensional mapping to three-dimensional solid modeling, and then applied to finite element analysis and computer-aided experiments to improve design effectiveness. Many of the major enterprises in China's machine tool industry have been in operation for more than ten years and have entered the stage of extensive application. Enjoy this affordable with international counterparts.
The auxiliary management technology in computer-aided technology has been initially involved in China's machine tool industry enterprises (similar to foreign countries). The early application of modern integrated manufacturing system (CIMS) in machine tool enterprises includes Beiyi, Jiyi, Qiyi, etc. In recent years, network technology has arisen. Machine tool enterprises have established LANs for communicating information in enterprises. Some have cooperated with data sharing and gradually promoted ERP. Hanchuan Machine Tool Plant, Jier, Shenyang Group and Archie are at the forefront. - Xia Mil Company, Ningjiang Machine Tool Plant, Wuxi Machine Tool Plant, Shanghai Machine Tool Plant, Shanghai No. 1 Machine Tool Plant, Wuzhong, Shenyi, Baoji Machine Tool Plant, and private Japanese machine tool company have achieved different degrees of progress.
Many manufacturers have established active corporate websites to promote their products to users around the world, and some have started e-commerce activities.
Promoting information technology in enterprises to accelerate product development, improve production management efficiency, communicate supply and sales information, accelerate market response, thereby increasing corporate efficiency, and thus is a means for the world's machine tool industry developed countries to improve market competitiveness. In this regard, with the improvement of the national information industry environment, China's machine tool industry is vigorously promoting its application.

"Please come in" and "go out"

China's machine tool industry, overseas production and technical cooperation, the introduction of technology and talents, financing joint ventures, and the sole proprietorship of factories are being carried out one after another. More than one hundred results have been achieved, which have produced good results in adapting to market demand and improving product performance.
The "going out" policy repeatedly emphasized by the central government has a practical and important guiding role for the current machine tool industry in China. In the past five years, China's machine tool industry has gone abroad to conduct overseas mergers and acquisitions of internationally renowned machine tool industry companies, and the progress has been smooth. Successfully acquired two US, two Japanese, one French, and five German.
Dalian Machine Tool Group took the lead, and the Groups of Beiyi, Shenyang, Hangzhou, Qinchuan, Haliang, Shanghai, Xinghuo and Qiji successively achieved results. The overseas mergers and acquisitions of the machine tool industry have created a pioneering role in China's equipment manufacturing industry. It is a way to directly acquire high-level overseas technical resources and effectively utilize the mature international sales network. (You can also use the ship to sell the products that are suitable for international needs.) At the same time, it can effectively train relevant technologies, management, marketing talents and improve The ability to integrate international exchanges and contribute to the improvement of international popularity is an extension and upgrade of China's machine tool industry through the procurement of advanced productivity (equipment), single technology introduction, map processing, cooperative development and cooperative production. This is also a measure that China should actively take in the integration of the world economy.

Pay attention to technological innovation and talent cultivation
The main winning factor in the international machine tool market competition is technological innovation. Machine tool products are of concern to users for their use value. Therefore, in order to successfully develop new products, especially special products, an effective solution is to form alliances with users (especially military industry). Users), and in-depth understanding of the use of the process (the manufacturing process of the machine tool itself, it can be said that the machine tool manufacturer has basically mastered after many years of practice, and the user accumulated process experience is an inexhaustible source) to make the new product developed Can bring satisfactory benefits to users.
Some basic technologies and new technologies in machine tool design are the basis for ensuring that new products can win. R & D work should be advanced, strengthened, and reserved, in order to make the company's products continue to innovate and win in the market competition.
To achieve and realize technological innovation in product development, the key to the enterprise is the technical and technical talents. Strengthening the cultivation of talents in this field is an endless task for the present and the future.
In addition to the combination of production, learning, research and use (household), the establishment of post-doctoral workstations to accommodate all elites, China's machine tool industry has also established a number of design and development bases abroad, absorbing foreign talents and obtaining the latest foreign technical information, and developing cutting-edge new products. It can also train a batch of domestic professionals.

System reform and technological transformation are effective
China's machine tool industry ownership has been dominated by the state-owned and collective ownership. It has changed to 13% of the state-owned enterprises, 73% of the private sector, and 14% of the three-capital, while state-owned enterprises still account for about half of the total output value. .
State-owned enterprises have gradually formed large groups. For example, Shenyang and Dalian Machine Tool Group have ranked among the top ten in the world machine tool industry. Machine tools groups such as Qi Er, Qinchuan and Chongqing have emerged one after another.
A number of up-and-coming talents such as Guangyang, Jingdiao, Haitian, Rifa, Xinrui, Jingcheng, Zhongda Chuangyuan, Kaishuai, Yipai, Sikai, Jack, etc. have emerged in the folk art enterprises, exerting the advantage of “small strong man” and pioneering and innovating. In terms of developing new products, it has contributed a lot and is very distinctive.
The state-owned shares were changed to private capital such as Ningjiang, Hangzhou, Hanchuan, Huading, Qiyi, Xinghuo and so on. Added momentum for development and continued to rush.
In recent years, machine tool enterprises have adopted the land replacement, and the new and large-scale technical transformations include Shen Yi, Dalian, Beiyi, Wuzhong, Ha Yigong, and Huazhong CNC. Large-scale expansion and transformation of such as Ningjiang, Qinchuan, Qiyi, Qier, Hanchuan, Changzheng, Anyang, and a number of small and medium machine tool factories, Kate, Bote and other functional components factory, these enterprises experienced new construction or transformation, production environment The appearance is new, the management level is greatly improved, the equipment is updated and optimized, and the research conditions are improved, which is in line with foreign advanced enterprises.
The current worldwide economic crisis has inevitably affected China's machine tool industry. Crisis and challenges coexist, and the positive measures to deal with are to adjust the structure, abandon the nostalgia for low-end products, and work hard to enrich the technical strength, improve product performance, quality and personalization, expand the field of service for users, and meet the new requirements of users. . In particular, aiming at the high-end market demand that China's military and civilian equipment manufacturing industry is still developing, replacing imports, capturing the market share that should be possessed but not yet taken, and striving to develop targeted exports, which is the current and long-term of China's machine tool industry. One of the effective ways to go is also the responsibility.
China's machine tool industry is a lofty mission to enhance China's national economy and national defense manufacturing services. There have been many shortcomings and deficiencies in our work in the past, and now it will be a more arduous task before us. There is a long way to go, and I will wait for it. The whole machine tool industry in China must work hard to meet the bigger challenges.

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