In order to provide better one-stop service to foreign customers, and to complete a variety of small and medium-sized parts orders as scheduled, the company has equipped several new DMG MORI machining centers for the newly established factory. It includes two MILLTAP 700 compact machining centers, two CTX 310 ecoline , one DMC 635 V ecoline and one DMC 1035 V ecoline .
Although the machining company in Dongguan, Guangdong Province has only 10 years of development, thanks to the precise positioning and high-precision parts of high-precision machining parts, Dongguan Pilian Hardware Machinery Co., Ltd. (hereinafter referred to as “Pielianâ€) ) has gained a high reputation in the field of service, and has been working hard to meet the one-stop service of foreign customers, which also makes its orders from Europe and the United States continue.
Solutions to quality and price pressures
If a company insists on providing the best quality products, it will meet all manufacturing requirements. In the orders completed by the Union, the accuracy requirements of the machined parts generally need to be controlled within 5 microns or even smaller.
Another big challenge is the constant reduction in costs. The industry in which the company is served is highly competitive. They not only have to meet the quality expectations of their customers, but also face price and cost pressures. Now, the requirements from the customer make it necessary to ensure a 5% reduction in cost each year, while at the same time, the quality requirements are not relaxed or even more stringent. "This means that we must find ways to improve efficiency. Otherwise, we may end up with nothing to lose or even lose money," said Zhang Lingfeng. “Therefore, we must try to reduce manufacturing costs and continuously improve product quality.â€
In order not to influence the price factor to influence the continuity of long-term cooperation between the company and its customers, Zhang Lingfeng and his technical team had to devote their efforts to optimize the process after each batch of products was processed, so that the production efficiency could be produced in the next batch. The improvement is made to ensure the continuous reduction of processing costs.
CTX 310 ecoline helps him improve productivity by 50%
The newly equipped DMG MORI machine tool is undoubtedly the solution to the above problems. After the completion of the new plant, the company added four DMG MORI machines at one time, including two CTX 310 ecos , one DMC 635 V eco and one DMC 1035 V eco . These machine tools have greatly increased the production capacity of the company. “Only using the most advanced processing equipment and technology can achieve higher processing quality.†Zhang Lingfeng said when buying these machines. “Each machine tool newly purchased has high processing efficiency, which shortens the processing flow and improves the product quality.â€
For example, it takes 5 minutes to process a brass interface part using the original equipment and process. The CTX 310 eco with stable and reliable performance not only guarantees the cylindricity requirements of the parts, but also on the X and Z axes. The feed rate increase of 24m/min and 30m/min shortens the machining time, and the linear guides of each axis ensure machining stability and workpiece accuracy. “The machine with such excellent performance has greatly satisfied the production needs. Its outstanding performance is not only reflected in the improvement of product quality, but also in its great improvement in production efficiency (at least 2 times), including a substantial increase in the yield. Zhang Lingfeng saw the obvious advantages of these advanced machine tools.
The 5-axis machining center MILLTAP 700 enables the company to realize the processing of complex workpieces and improve the market competitiveness of the company.
MILLTAP 700: The best choice for cost-effective
In the United, it is clear that it is not enough to have only high-quality products, and that high flexibility and rapid response capability are also required. “To improve the competitiveness of multi-variety and small-volume products, we not only meet the customer's accuracy requirements in terms of processing, but also many other factors, such as delivery on time, service, quick response, etc.â€
In order to ensure cost, production process and optimized production of parts, the need for more advanced equipment is more urgent. In fact, DMG MORI machines have made the company more flexible and efficient in responding to market demands, but this is only the beginning. For more parts that need to be machined, a better machine tool is also required.
Two MILLTAP 700s were put into operation in 2013, and their optimized high-performance features make the production of the company more efficient.
stable. The highly efficient and compact machining center MILLTAP 700 was developed for the machining of complex small and medium-sized components, with more reliable performance in mass production, and because of the groundbreaking integration of two highly complex machining processes into one high-tech machine tool. In order to meet more flexible production methods. “We are already starting trial production of a key component of the aerospace equipment and will soon be transferred to the official production.†After having his own compact 5-axis machining center, Zhang Lingfeng believes that the alliance is more complicated. The parts order has a greater advantage.
The team is very satisfied with the new equipment, and the new equipment enhances the overall image of the company.
Although the MILLTAP 700 is a latecomer to this segment compared to other products of the same type, it still wins the favor of users with its superior performance. The MILLTAP 700 was introduced to the market in 2012, setting new standards in the field of high-speed drilling and milling, providing a number of improvements to the field of tapping centers. As the first product of DMG MORI's joint innovation, the MILLTAP 700 has the best design solutions: large shaft travel, higher machine rigidity and stability, improved milling capability, more tool configurations, and smaller footprints. Ground area, faster shaft movement speed, improved tool change mechanism (patented unit can achieve 0.9 seconds of tool change time), best cutting management, and ease of automation. These features give the MILLTAP 700 incredible speed and long-lasting accuracy, and are more fully reflected in the processing of another round part that requires extremely high hole positions. “For the company, the super cost-effectiveness of the MILLTAP 700 is another factor that helps us make a decision. The MILLTAP 700 not only has low investment costs, but also requires less maintenance and repairs to ensure that it is put into production from the start. Saving costs.†Zhang Lingfeng stressed that for a growing company, it is undoubtedly the most cost-effective to purchase efficient equipment with limited funds.
For the United States, which is in the ascendant period, the DMG MORI machine tool is playing a role in the mainstay. This is not only reflected in the improvement of the processing capability of the DMG MORI machine tool, but also the brand effect brought by the company. Recognition. “The new production environment and DMG MORI machine tools have given us confidence. Many new customers have become more active and active after investigating the company's workshops.†Zhang Lingfeng is full of praise for the chain effect brought by DMG MORI machines. Brand influence plays a very important role in the process of maintaining the competitiveness of the company. “There are more orders for the company, and the expansion of capacity will require more DMG MORI machines. This is a virtuous cycle.â€
a growing manufacturing cradle
Dongguan, Guangdong - One of the most developed regions in China, with numerous mechanical processing companies similar to the other, so fierce competition is everywhere. As the general manager of this machining company, Zhang Lingfeng believes that when China's manufacturing industry does not rely on labor costs to obtain profits, the requirement for high efficiency becomes the first principle when selecting machine tools. “In order to remain competitive, the company has been committed to optimizing production processes and shortening production time. The newly equipped DMG MORI machine tool will undoubtedly make us more easily recognized by our customers.â€
Processing efficiency is effectively increased by 50%
Suzhou Newstar Hardware Co.,Ltd. is committing to small Hand Tool Set, small hand Tool Set Box, small Hand Tool set case for more than 15 years. We could offer you best price on Tool Set case and tool trolley cabinet, and good quality reliable partnership for long term cooperation. We offered that you can trust, welcome to do business with us.
Small Hand Tool Set,Small Hand Tool Set Box,Small Hand Tool Set Case,Small Hand Tool Set Cabinet
SUZHOU NEWSTAR HARDWARE CO.,LTD. , https://www.sjnewstarhardware.com