For wooden door manufacturing companies, the painting process is the most important part of the wooden door production process. At the same time, the cost control and operation management of the wooden door painting is the most difficult to control in the entire manufacturing process. Therefore, I often hear a lot of business owners lament: other costs are still well controlled, that is, the cost control of painting does not know where to start.
Four strokes teach you how to control the cost of painting wooden doors
At the same time, some business owners simply regard the purchase price control of paint as the cost control of the entire coating, thinking that as long as the purchase price of the paint is reduced, the coating cost can be reduced. The truth is not that simple. In order to ensure the same quality, the cost control of painting is mainly composed of the following four elements:
1, the procurement cost of paint
Many people think that the procurement cost of paint is the price control of paint. In fact, this statement is too simple. Paint, as a special raw material, it is difficult to see the quality and characteristics of the product on the surface. It is often cheap to buy the paint back, but the final cost of painting is higher than others. Why is this? This is because we have some furniture factory, the manager of the wooden door factory only pays attention to the price of the product, ignores the inherent quality of the product, and neglects the real cost of the product - the unit coating cost. The pursuit of good managers must be the essence of things, not the appearance.
In the market, you can always see a cheaper paint product. For small paint factories that lack responsibility and quick success, customers need cheaper paint products to produce, and they can guarantee that they have enough profits. For these coating plants, it can greatly reduce the cost by reducing the solid content, resin content, stability, safety and environmental protection of the coating, replacing the normal raw materials with waste recycling materials, and the national product standards and safety and environmental protection. The requirements are all set aside. In case one day the product goes wrong, closing the door is a trivial matter, and you can change it to another place.
The author has visited many door factories. Some bosses of small and medium-sized door factories often said to me: "The paint I bought is already very cheap, but the cost of the squared paint produced by the door is 170-200 yuan." However, many large door factories, the price of the purchased paint is not cheap, but the quality of the door is excellent, and the cost of the squared paint can be controlled within 140 yuan or even less. One of the reasons for this has a considerable relationship with the above.
2, coating process selection
It is essential to control the coating cost and select the process. In the market, we often see that several factories choose to use a paint factory product, but the final coating cost is very different, the biggest reason is the gap caused by the selection of the process.
For this reason, we have carried out a lot of analysis and research on the coating process used by domestic and foreign door factories. It is found that some processes are time-saving, some processes are very cost-effective, and some processes are particularly effective. Through the above analysis and practical operation of various situations, in the case of summarizing and integrating the advantages of everyone, we also put forward some creative process design, and have been recognized by all customers in the process of market application.
Here, I would like to give you a suggestion. When you choose a paint product, the paint factory provides you with the product, or the product plus process design and recommendation; if it is the former, I suggest that you think deeply (unless you think you have The craft is perfect; choosing the latter is appropriate because the latter is worrying about the effectiveness of your product, the efficiency and cost of production; it is doing the responsibility of a partner, not just a simple businessman. , sell the product to you.
3, painting rework rate control
The cost of rework is a waste of time and is often overlooked by managers. When a product is reworked, the overall cost of rework will be three times the original cost.
How can we reduce the rework rate?
First of all, the leadership attaches importance and will always be the first.
Second, choose a stable paint brand.
Thirdly, paying attention to statistics and analysis to find out the main reasons that affect quality, starting from several reasons such as solving and controlling, thus reducing the rework rate of painting.
At the same time, do a good job in the standard operating procedures for key positions. With the operating standards, everyone can learn, the operation can be correct, and the human error can be better controlled.
Finally, improve the quality of personnel. All the work is done by people. Only the quality of the personnel is improved, so that the quality of the work can be improved, and the rework rate can be reduced to have a reliable basic guarantee.
4. The overall quality of the operators
In any industry, any business, people are always the most important key factor.
In the process of visiting the furniture factory and the wooden door factory, the author discovered a phenomenon: some particularly outstanding enterprises, which have a common characteristic - good at learning and good at improvement. This may be why these companies are more successful than others.
At the same time, we often encounter managers and operators of enterprises that are unwilling to accept changes. When we propose some new technologies in a targeted manner, we often answer in one sentence: We have always done this. It is not willing to do the test comparison. Even the comparative test proves that the new process can greatly reduce the cost and improve the efficiency, and is not willing to go online.
Some business owners, on the one hand, want to reduce manufacturing costs, on the one hand do not want to change, or are afraid to change. Others are making progress and stepping on their own, what the result will be, can be imagined.
As long as you are good at learning, good at change and progress, and then choose a truly excellent paint supplier, the control of painting costs will definitely have a good result.
I personally think that the standards of truly excellent coating suppliers: can provide stable, cost-effective coating products; pay more attention to the actual cost of customers (cost per unit of painting area); have a deep understanding of the industries they serve, The in-depth study of the technology can provide constructive operability solutions to furniture factories and wooden door factories; pay attention to the customer's production process and assist customers in training in coating application and management.
Concerned about surprises
Label: painting process, home improvement, cost control, wooden door factory, cost reduction
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