The machine tool industry is moving forward in innovation and adjustment

Recently, Wu Bolin, executive vice president of China Machine Tool Industry Association, told China Industry News: "In the process of conducting research on the whole industry, we found that machine tool companies have made a lot of strategic adjustments and industries in response to the impact of the financial crisis. The upgrade work, which also shows the confidence and determination of the machine tool industry to overcome the impact of the financial crisis."
Significant achievements in independent innovation In order to meet the needs of national key projects such as energy, transportation, and military industry, enterprises have intensified their research and development efforts, and have produced a number of independent innovations that fill the gaps in the domestic market and replace imports.
Since 2000, with the support of rapid growth of macroeconomics for many years, the machine tool industry has invested more energy and financial resources in technological innovation, and has achieved good results. It is concentrated in the improvement of enterprise innovation capability, and the industrialization process of independent innovation achievements is gradually accelerating. A group of advanced and first sets of new products have been put into research and development, filling the domestic gap; a large number of marketable new products have formed scale production capacity and meet the urgent needs of national key projects.
For example, Shenyang Machine Tool Group Co., Ltd. has developed a series of high-end and large-duty machine tool products for the development of national key projects such as large aircraft manufacturing, railway, nuclear power, wind power, shipbuilding, etc., and formed an industrial scale to achieve results in replacing imports;
Wuhan Heavy Machine Tool Group Corporation invested 62.98 million yuan in 2008, accounting for 5.7% of sales revenue. It is used to develop special processing equipment for nuclear power, wind power and other power industries, marine cylinder liners, crankshafts, special equipment for propeller processing, railway turnouts, wheels, locomotives. Special equipment for processing such as car body;
Qizhong CNC Equipment Co., Ltd. quickly launched a series of machine tools for wind power manufacturing;
Hangzhou Machine Tool Group Co., Ltd. and Weihai Huadong CNC Co., Ltd. developed the first batch of special grinding machines for high-speed railway track plates in China.
In addition to breakthroughs in key projects, the independent innovation of other products is also remarkable: for example, Jinan Second Machine Tool Group Co., Ltd. has developed a car cover stamping production line, a mechanical five-axis linkage CNC gantry moving boring and milling machine, and CNC high-speed floor milling. Trampoline, double gantry mechanical five-axis linkage CNC boring and milling machine.
Based on the digestion and absorption, Dalian Machine Tool Group Co., Ltd. developed the Longmen 5-axis machining center, turning and milling center, nine-axis five-link turning and milling machine tool, high-speed high-precision large horizontal machining center, high-speed high-precision large-size five-axis vertical machining center. High-performance products such as CNC floor milling and boring machining center, CNC horizontal milling and boring machine, and flexible manufacturing unit.
Beijing No. 1 Machine Tool Plant has developed a CNC bridge type gantry turning and milling composite machining center with a gantry span of more than 10 meters and a five-axis linkage function, and a numerically controlled bridge double-gantry boring and milling machine with a gantry beam span of 9 meters.
Qiqihar Second Machine Tool Group Co., Ltd. has developed new products such as 5-meter turning and milling machining center, 2,500-ton multi-station mechanical press and 2,600-ton multi-link press.
Tianshui Forging Machine Co., Ltd. has developed a large-diameter straight seam submerged arc welded pipe production line and a large-scale CNC shearing center.
Tianshui Xinghuo Machine Tool Co., Ltd. has developed ultra-long special seamless steel tube processing equipment, super-heavy-duty CNC precision marine sheet rolling equipment, large-scale CNC super-precision Fresnel lens processing equipment, and turning and milling composite machining centers.
Baoji Machine Tool Group Co., Ltd. has developed high-end products such as CNC turning machining unit, six-axis four-link CNC turning and milling center, and high-speed door type vertical machining center with spindle speed of up to 30,000 rpm.
Hanjiang Machine Tool Co., Ltd. completed the development of new products such as 10m screw grinder, 10m CNC cylindrical grinder, CNC worm grinder, CNC internal thread grinder and CNC cyclone milling machine.
Shanghai Machine Tool Works Co., Ltd. has developed an ultra-heavy CNC roll grinder and a new crankshaft grinder.
Shanghai Heavy-duty Machine Tool Plant has developed a 2.5×16 meter domestically produced maximum-size moving beam CNC guide rail grinding machine.
Shandong Dezhou Pleasant Machinery Manufacturing Co., Ltd. has developed a large-scale CNC deep hole drilling and boring machine with a maximum diameter of 1 m and a depth of 18 m.
Guangdong Gaoxin Kate Precision Machinery Co., Ltd. has developed a series of high-speed, heavy-duty, precision roller guides.
Zhejiang Kaida Machine Tool Co., Ltd. develops and applies CNC system, servo motor, CNC tool holder, hydraulic parts and frequency converter, and trials large CNC lathes and large-scale milling machines.
Taian Hualu Forging Machine Co., Ltd. has developed the largest 21-meter CNC marine coiling machine in China, a 180mm large-scale CNC horizontal down-regulating three-roller bending machine and a large-scale CNC sheet leveling machine.
Wu Bolin pointed out that these products have filled the domestic gap and reached the international advanced level, which can meet the urgent needs of aerospace, electronics, shipbuilding, power generation equipment, high-speed railway, automobile, engineering machinery, agricultural machinery, home appliances and other manufacturing. Most of these projects can be applied for major national special projects or the first set of demonstration projects, and strive for state financial support, thereby further accelerating the industrialization process and improving the international competitiveness of CNC machine tools in China.
The product structure has been significantly improved. From the perspective of the whole industry, the product structure has shown the trend of “three lesss and more than three”: low-end products, “big road goods” are produced less, and high-end and special-purpose products are produced more; ordinary machine tools are produced less, and CNC products are produced more. There are fewer old products and more new products.
In order to cope with the market shrinkage caused by the financial crisis and the intensification of competition, most enterprises have placed the adjustment of product structure to meet market demand and placed it in the primary position of enterprise survival. Leaders of a large number of key enterprises such as Dalian Machine Tool, Shenyang Machine Tool, Chongqing Machine Tool, Nantong Machine Tool, etc. personally went deep into the user site, ran the market, and seized product orders. At the same time, according to market needs, reorganize production and achieve certain practical results.
The new products independently developed and developed over the years have laid a good foundation for the adjustment of enterprise product structure. Many enterprises have reflected that many varieties of high-end CNC machine tools and high-end measuring tools developed in recent years have become the key equipment to meet the urgent needs of national key projects.
From January to April 2009, Shenyang Machine Tool Group Corporation achieved a numerical control rate of 56%, of which 59% in April and 5 percentage points year-on-year.
From January to April 2009, Dalian Machine Tool Group Co., Ltd. produced 3,332 sets of high value-added products such as CNC lathes, machining centers, combined machine tools and flexible manufacturing lines, a year-on-year increase of 57%, which increased the numerical control rate of production value to 60.6% and increased by 16% year-on-year. Percentage points.
Qizhong Numerical Control Equipment Co., Ltd. has formed a full-scale production pattern of heavy-duty machine tools led by heavy-duty vertical lathes to meet the urgent needs of national key projects.
In 2008, Qier Machine Tool Group Co., Ltd. produced 318 heavy-duty milling and boring machines, large-scale vertical lathes and large-scale mechanical presses, creating the world's largest annual output of heavy-duty machine tools. From January to April 2009, the output of small and medium-sized machine tools was compressed by 50%, and the output value of heavy-duty CNC products accounted for 95% of the total output value of the company.
Beijing No.1 Machine Tool Plant has reduced the production of ordinary machine tools and small and medium-sized machine tools, and has made remarkable achievements in expanding the production of super-heavy and high-performance machine tools. From January to April 2009, its numerical control output rate reached 76.4%, an increase of 12.7 percentage points year-on-year.
Qinghai Huading Heavy-duty Machine Tool Co., Ltd. closely tracks the demand in the fields of nuclear power, hydropower and wind power, and develops compatible precision compound processing machine tools and super-heavy-duty CNC horizontal boring lathes. At the same time, it has developed various high-grade CNC railway special machine tools around high-speed railway construction. It laid a solid foundation for the sustainable development of the company.
Kunming Machine Tool Co., Ltd. of Shenyang Machine Tool Group has upgraded its old products and upgraded its products to the numerical control, large-scale and precise development. The production of ordinary horizontal boring machine has dropped drastically, and the sales of CNC machine tools have improved significantly. The numerical control rate of the company's products has reached an average of over 90% in the first quarter.
Hanchuan Machine Tool Group Co., Ltd. has developed 27 new products such as gantry machining center, floor milling and boring machining center and vertical CNC lathe according to market demand. In 2008, 90 new products were sold, and new product sales revenue It increased by 46.5% year-on-year.
The proportion of high-tech, high value-added work and measuring tools products of Haliang Group and Shanghai Tools Factory Co., Ltd. has rapidly increased.
The output ratio of CNC, complex and special-shaped tools of Hanjiang Tools Factory Co., Ltd. is over 95%.
In summary, the machine tool industry has made adaptive adjustments to meet market changes, which has reduced the overall industry's profit decline to a small extent. In the situation of deepening financial crisis, it has not hurt the main body of the machine tool industry and maintained the safe operation of the national economy. .
Progress in corporate restructuring While the financial crisis has had an impact on the industry, it has also created opportunities for overseas mergers and acquisitions. However, after the upsurge of group restructuring and cross-border mergers and acquisitions in the past few years, the structural adjustment of the machine tool industry is gradually maturing.
“A major focus of the adjustment of the machine tool industry is the adjustment of industrial structure,” Wu Berlin said. On the one hand, the optimization and restructuring of domestic enterprises is accelerating, and some new combinations have emerged in the reorganization of cross-ownership, which is eye-catching. On the other hand, international M&A work is also actively and cautiously carried out. Through enterprise restructuring and structural adjustment, it lays a certain foundation for establishing a new industrial structure, improving development capabilities, achieving large-scale production and enhancing international competitiveness.
Compared with the intensive mergers and acquisitions of the machine tool industry in the past few years, the pace of industrial restructuring in the near future has been somewhat mild.
At home, Qizhong Numerical Control Equipment Co., Ltd. is controlled by Zhejiang Tianma Group, and Qiji Machine Tool Group Co., Ltd. and Harbin Measuring and Cutting Tool Group Co., Ltd. were acquired by China General Technology Corporation and became its subsidiary. Hangzhou Machine Tool Group Co., Ltd. and Zhejiang Economic Construction Investment Co., Ltd. (state-owned enterprise) set up Hangzhou Hangji Co., Ltd., Hangzhou Machine Tool Group invested in excellent assets, and state-owned Zhejiang Economic Construction Investment Co., Ltd. became the largest shareholder of Hangzhou Hangji Co., Ltd.
Foreign acquisitions in the machine tool industry have also made progress. Since the financial crisis, some of China's machine tool backbone enterprises have paid close attention to the development of the international machine tool industry, and timely and qualified to acquire overseas machine tool enterprises in distress. However, when the eyes turned from the pursuit of scale to cultural integration, the shots became cautious.
In October 2008, Tianshui Xinghuo Machine Tool Co., Ltd. acquired 81% of the shares of French SOMAB and also participated in a 25% stake in German WMH. So far, China's machine tool industry has 8 companies that have acquired (controlled) 11 overseas famous machine tool companies.
Most of the above-mentioned domestic enterprises involved in mergers and acquisitions are enterprises with strong strength in the machine tool industry. The overseas enterprises acquired by M&A have strong technical and brand advantages. After the merger, both companies have begun to benefit.
Although affected by the financial crisis, most of the overseas mergers are operating well. For example, Coburg, Germany, which was acquired by Beijing No. 1 Machine Tool Plant, produced and sold sales in 2002 at 2.3 times and 2 times respectively in the year of mergers and acquisitions (2005), and profits were five times that of the year of mergers and acquisitions.
The acquisition of Hess, a company acquired by Shenyang Machine Tool Group Co., Ltd., achieved sales revenue of 19 million euros in the same year (2005). The sales revenue in 2006, 2007 and 2008 increased by 79%, 28% and 20% respectively.

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