Application of FANUC arc welding robot in forklift production (3)

3. Robot external axis rotary table

The outer shaft rotary table adopts the FANUC standard 2-axis positioner, and its load capacity is 500kg, which is enough to meet the welding requirements of the rear axle and fuel tank of the forklift. The rotary turning of the positioner is completely controlled by the robot, and the welding can be coordinated with the robot during welding to ensure the welding quality.

4. Welding fixture

In the system of forklift welding, the most important part is the welding fixture part. Because of the diversity of forklift models, their components must also be versatile. For manufacturers' cost considerations and production efficiency considerations, our company's fixtures can be applied to a variety of different types of workpieces. In this way, the manufacturer's investment in welding fixtures is reduced; secondly, the time for replacing the fixtures is reduced, and the production efficiency is improved.

Among them, a pair of fuel tank welding fixtures can be applied to the left and right fuel tanks of three different types of fuel tanks, a total of six kinds of workpieces. A pair of rear axle welding fixtures are available for 3 different models of rear axles. A gantry slider welding fixture can be used for more than 22 types of workpieces.

The error prevention of the fixture is ensured by hardware and software. The hardware has different fixture heads to correspond to different workpieces. In the software aspect, the robot uses the contact sensing function to distinguish whether the workpiece is the workpiece corresponding to the welding. The principle is to use the difference in the size of the workpiece, the robot to make the contact to sense the distance traveled to distinguish the workpiece. Such double insurance can ensure the accuracy of the program operation without fail.

5. Electrical control section

The control of the entire workstation is done by the robot control box, which utilizes the unique PMC function of FANUC to realize the logic operation, and plays the role of PLC without using hardware PLC, which greatly reduces the system cost. In addition, the FANUC R-30iA control cabinet can be directly connected to the touch screen HMI, and can directly access the data in the robot control cabinet. For example, registers, position registers, I/O, and even robot error information can be displayed in real time. On the touch screen. This allows the operator to read information on the touch screen without going through the teach pendant.

In short, robot welding instead of manual welding is a development trend, and the stability, reliability and high efficiency of welding quality are unmatched by manual welding. Shanghai FANUC will be happy to provide you with a variety of automated welding solutions and equipment.

FANUC arc welding robot parameters

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