Development trend of auto parts manufacturing systems in the era of diversification (3)

The United States has proposed a reconfigurable manufacturing system RMS. In 1998, the National Research Council ranked RMS as the top 10 key technologies that manufacturing must prioritize in the next 20 years. RMS focuses on the rapid adjustment of the structure of the manufacturing system. The principle is to quickly adapt to the market environment of new product production or production batch changes by adjusting the Machine configuration in the manufacturing system and increasing or decreasing the machine function modules. For this purpose, a reconfigurable machine tool RMT (Reconfigurable Machine Tools) was developed. The RMT consists of standardized modules. The essential difference from a traditional modular machine tool (such as a combination machine tool) is its reconfigurability in use. The structure and layout of the RMS can be quickly reorganized at the user's site as needed.

Japan's MAZAK Corporation developed the FractalManuf. System. The essence is "single kit production", which can handle the versatile module production scheme of various parts processing. The principle is to use the "DONE IN ONE" technology on the composite turning and milling center, that is, complete machining in one setup. With several INTEGREX compound turning and milling centers, all the 5 large parts of the engine are completely processed, and the “kit production” is carried out, and then assembled into an engine, so that the engine can be produced with the minimum investment and the fastest speed after the engine design is completed. The software and hardware of its composite machine tool technology are fully realized. It is best suited for new engine development.

Pipeline (including TL, FTL and AFTL) process features are process-dispersive, and each machine only performs one process in principle. The workpiece is “flowed out” in the whole line, and all the processing is completed; the equipment arrangement features are series type, the advantage is high efficiency, and the process dispersion is equivalent to the simultaneous processing of single piece and multiple processes. That is, each production cycle (calculated in min) will produce a part, which is currently the only way to mass production. The disadvantage is that the investment is large and the whole line of machine tools cannot work independently. One machine tool is faulty and the production line is shut down.

The process of the parting manufacturing system is characterized by a centralized process. One machine machine completes all the processes “independently”, increases the machine tool when the production batch is increased, and is equipped with material storage and conveying devices. The equipment arrangement features are parallel, one machine fails, and the production line runs as usual. The outstanding feature is dual flexibility, namely equipment and production lines, but the efficiency is very low.

In order to improve efficiency, there are already engine factory applications and hybrids in series. The characteristics of these several engine manufacturing technologies are shown in Table 2.

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