[Comprehensive] The magical effect of the line glove - The cost reduction and efficiency increase of the finished processing department of Baotou Steel Rail Beam Factory

Gloves are the most commonly used labor protection products for employees. Depending on the type of work, the types of gloves are also varied. In terms of the cold zone Class A in the finished steel processing plant of Baotou Steel Rail Beam Factory, line gloves, rubber waterproof gloves, leather gloves, and cut-resistant gloves are often used.

The workers in Class A of cold section of finished product processing department of rail beam factory discovered that, since the beginning of 2016, only 30 pairs of gloves and a certain number of other types of gloves were required to be used in the cold section only for the identification posts. In the past year, with the increase of production, the acceleration of production pace, and the increase of on-site workload, the number of gloves used by the staff per month has gradually increased to 45. Even so, sometimes there is still a case where the thread gloves are not enough, and extra applications for rubber gloves are often required. With the help of class supervisors and employees in various positions in the region, employees of Class-A workers in the cold section of the Finished Products Department of the Rail-beam Plant investigated and analyzed the use of different types of gloves. It was found that the average number of quality inspection jobs per shift was two. Vice gloves, the average number of shifts per shift is 1 pair of gloves, 4 pairs of rubber gloves and 4 pairs of cut gloves are used for every shift, and 3 pairs of gloves are used per shift on average. Gloves 60 to 70 pairs.

After further analysis, workers in Class A found that the gloves used for quality inspection were scrapped because the gloves were covered with oil marks and powders produced by grinding the steel. After blackening, the inspection results were easily affected, so they were generally not used. The reasons for scrapping the storage, labeling, and dressing gloves are mainly due to the consumption and wear of the gloves caused by the oil markings, rubber markings, iron scraps of the grinding wheel grinding machine, cutting of the shaped steel burrs, and chain lubricants, resulting in the retirement of the gloves. . To this end, the rail beam factory Finished Products Department Line 2 Cold Zone Class A carried out “brainstorming” and came up with the idea of ​​“Gloves Reuse”: the quality inspection station scrapped and discarded gloves, although black but as long as there is no oil, you can give Marking, grinding, storage posts use. Since then, only the employees of the quality inspection positions have used new gloves, while those used in the quality inspection positions have been given grinding and storage positions, until the line gloves can not be used, they are declared to be scrapped, and the effectiveness of the use of the gloves is maximized. After practice, the average number of gloves used per shift in the cold section of Class 2 of the finished product processing department of the rail-beam factory is still two. However, the average amount of gloves per class of other relevant positions is close to 0, so that each team Monthly consumption of gloves dropped to about 30 pairs. Calculated by 2.3 yuan per pair of gloves, a team of the whole month can save 211.6 yuan, saving 2539.2 yuan a year. According to this calculation, the four sections of the cold section of Line 2 of the finished product processing department of the rail-beam plant can save 1,0156.8 yuan per year.

Nowadays, workers in the cold section of Class 2 of the Rail Beam Plant's Finished Products Processing Division have a new understanding of the post downsizing: they still have to do their jobs, and labor insurance supplies also need to be used, but they must also know how to use them skillfully. Even an obscure pair of gloves cannot be wasted. As long as you discover with your heart, there must be room for cost reduction.